Allpax

Automated Batch Retort Systems Overview

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ABRS is a generic abbreviation for Automated Batch Retorting System. An ABRS automates all functions of the retort room. The containers are automatically loaded into the retort baskets or trays (for flexible containers such as pouches). The baskets and tray cubes are automatically transported to the retorts by a series of connecting conveyors, combined with a retort loading machine, such as a shuttle, drone or ribbi (Retort Basket Indexer). The retorts are built with automatic door operation, and the PLC - based or PC - based retort control system automatically cooks, cools, drains, and completes the process. The retorted product baskets are automatically unloaded, transported to a container unloader where the product is removed and sent downstream for labeling and case-packing. The empty baskets (or trays) are automatically transported back to the loader, where the process cycle begins again. The Allpax ABRS system also includes Automatic Basket Tracking.

ABRS offers the advantages of BATCH & CONTINUOUS

A continuous system offers the advantage of constant product flow, efficiency, and minimum operators. A batch system offers the advantage of batch integrity, multiple processing module redundancy, and flexibility in processing various container sizes and shapes. The ABRS system combines all of these advantages into one. As food processors seek to lower the cost per case, yet maintain flexibility, the ABRS system becomes the best alternative.

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